Collaborative Production Planning Based on an Intelligent Unmanned Mining System for Open-Pit Mines in the Industry 4.0 Era (2024)

All articles published by MDPI are made immediately available worldwide under an open access license. No special permission is required to reuse all or part of the article published by MDPI, including figures and tables. For articles published under an open access Creative Common CC BY license, any part of the article may be reused without permission provided that the original article is clearly cited. For more information, please refer to https://www.mdpi.com/openaccess.

Feature papers represent the most advanced research with significant potential for high impact in the field. A Feature Paper should be a substantial original Article that involves several techniques or approaches, provides an outlook for future research directions and describes possible research applications.

Feature papers are submitted upon individual invitation or recommendation by the scientific editors and must receive positive feedback from the reviewers.

Editor’s Choice articles are based on recommendations by the scientific editors of MDPI journals from around the world. Editors select a small number of articles recently published in the journal that they believe will be particularly interesting to readers, or important in the respective research area. The aim is to provide a snapshot of some of the most exciting work published in the various research areas of the journal.

Original Submission Date Received: .

  • Journals
      • Active Journals
      • Find a Journal
      • Proceedings Series
  • Topics
  • Information
      • For Authors
      • For Reviewers
      • For Editors
      • For Librarians
      • For Publishers
      • For Societies
      • For Conference Organizers
      • Open Access Policy
      • Institutional Open Access Program
      • Special Issues Guidelines
      • Editorial Process
      • Research and Publication Ethics
      • Article Processing Charges
      • Awards
      • Testimonials
  • Author Services
  • Initiatives
  • About
      • Overview
      • Contact
      • Careers
      • News
      • Press
      • Blog

Sign In / Sign Up Submit

Journals

Machines

Volume 12

Issue 6

10.3390/machines12060419

Submit to this Journal Review for this Journal Propose a Special Issue

► Article Menu

Article Menu

  • Table of Contents

announcement Help format_quote Cite question_answer Discuss in SciProfiles

thumb_up ... Endorse textsms ... Comment

Need Help?

Support

Find support for a specific problem in the support section of our website.

Get Support

Feedback

Please let us know what you think of our products and services.

Give Feedback

Information

Visit our dedicated information section to learn more about MDPI.

Get Information

clear

JSmol Viewer

clear

first_page

settings

Order Article Reprints

Font Type:

Arial Georgia Verdana

Font Size:

Aa Aa Aa

Line Spacing:

Column Width:

Background:

This is an early access version, the complete PDF, HTML, and XML versions will be available soon.

Article

by

Kui Liu

1,2,

Bin Mei

2,*Collaborative Production Planning Based on an Intelligent Unmanned Mining System for Open-Pit Mines in the Industry 4.0 Era (7),

Qing Li

1,*Collaborative Production Planning Based on an Intelligent Unmanned Mining System for Open-Pit Mines in the Industry 4.0 Era (9),

Shuai Sun

2 and

Qingping Zhang

2

1

Department of Automation, Tsinghua University, Beijing 100084, China

2

Sany Group, Changsha 410100, China

*

Authors to whom correspondence should be addressed.

Machines 2024, 12(6), 419; https://doi.org/10.3390/machines12060419

Submission received: 26 April 2024 / Revised: 7 June 2024 / Accepted: 17 June 2024 / Published: 18 June 2024

(This article belongs to the Special Issue Key Technologies in Intelligent Mining Equipment)

Download PDF

VersionsNotes

Abstract

Open-pit mining is a cornerstone of industrial raw material extraction, yet it is fraught with safety concerns due to rough operating conditions. The advent of Industry 4.0 has introduced advanced technologies such as AI, the IoT, and autonomous systems, setting the stage for a paradigm shift towards unmanned mining operations. With this study, we addressed the urgent need for safe and efficient production based on intelligent unmanned mining systems in open-pit mines. A collaborative production planning model was developed for an intelligent unmanned system comprising multiple excavators and mining trucks. The model is formulated to optimize multiple objectives, such as total output, equipment idle time, and transportation cost. A multi-objective optimization approach based on the genetic algorithm was employed to solve the model, ensuring a balance among conflicting objectives and identifying the best possible solutions. The computational experiments revealed that the collaborative production planning method significantly reduces equipment idle time and enhances output. Moreover, with the proposed method, by optimizing the configuration to include 6 unmanned excavators, 50 unmanned mining trucks, and 4 unloading points, a 92% reduction in excavator idle time and a 44% increase in total output were achieved. These results show the model’s potential to transform open-pit mining operations by using intelligent planning.

Keywords: open-pit mine; unmanned excavator; unmanned mining truck; collaborative production planning; Industry 4.0

Share and Cite

MDPI and ACS Style

Liu, K.; Mei, B.; Li, Q.; Sun, S.; Zhang, Q. Collaborative Production Planning Based on an Intelligent Unmanned Mining System for Open-Pit Mines in the Industry 4.0 Era. Machines 2024, 12, 419. https://doi.org/10.3390/machines12060419

AMA Style

Liu K, Mei B, Li Q, Sun S, Zhang Q. Collaborative Production Planning Based on an Intelligent Unmanned Mining System for Open-Pit Mines in the Industry 4.0 Era. Machines. 2024; 12(6):419. https://doi.org/10.3390/machines12060419

Chicago/Turabian Style

Liu, Kui, Bin Mei, Qing Li, Shuai Sun, and Qingping Zhang. 2024. "Collaborative Production Planning Based on an Intelligent Unmanned Mining System for Open-Pit Mines in the Industry 4.0 Era" Machines 12, no. 6: 419. https://doi.org/10.3390/machines12060419

Note that from the first issue of 2016, this journal uses article numbers instead of page numbers. See further details here.

Article Metrics

Cite

Export citation file: BibTeX | EndNote | RIS

MDPI and ACS Style

Liu, K.; Mei, B.; Li, Q.; Sun, S.; Zhang, Q. Collaborative Production Planning Based on an Intelligent Unmanned Mining System for Open-Pit Mines in the Industry 4.0 Era. Machines 2024, 12, 419. https://doi.org/10.3390/machines12060419

AMA Style

Liu K, Mei B, Li Q, Sun S, Zhang Q. Collaborative Production Planning Based on an Intelligent Unmanned Mining System for Open-Pit Mines in the Industry 4.0 Era. Machines. 2024; 12(6):419. https://doi.org/10.3390/machines12060419

Chicago/Turabian Style

Liu, Kui, Bin Mei, Qing Li, Shuai Sun, and Qingping Zhang. 2024. "Collaborative Production Planning Based on an Intelligent Unmanned Mining System for Open-Pit Mines in the Industry 4.0 Era" Machines 12, no. 6: 419. https://doi.org/10.3390/machines12060419

Note that from the first issue of 2016, this journal uses article numbers instead of page numbers. See further details here.

clear

Machines, EISSN 2075-1702, Published by MDPI

RSS Content Alert

Further Information

Article Processing Charges Pay an Invoice Open Access Policy Contact MDPI Jobs at MDPI

Guidelines

For Authors For Reviewers For Editors For Librarians For Publishers For Societies For Conference Organizers

Collaborative Production Planning Based on an Intelligent Unmanned Mining System for Open-Pit Mines in the Industry 4.0 Era (12)

© 1996-2024 MDPI (Basel, Switzerland) unless otherwise stated

Disclaimer/Publisher’s Note: The statements, opinions and data contained in all publications are solely those of the individual author(s) and contributor(s) and not of MDPI and/or the editor(s). MDPI and/or the editor(s) disclaim responsibility for any injury to people or property resulting from any ideas, methods, instructions or products referred to in the content.

Terms and Conditions Privacy Policy

Collaborative Production Planning Based on an Intelligent Unmanned Mining System for Open-Pit Mines in the Industry 4.0 Era (2024)

FAQs

What is the open pit method of mining? ›

What is open-pit mining? Open-pit mining, also known as opencast mining, is a surface mining technique that extracts minerals from an open pit in the ground. Open-pit mining is the most common method used throughout the world for mineral mining and does not require extractive methods or tunnels.

What is production planning in mining? ›

One of the subject-based plans – a production plan for a mining enterprise – is a docu- ment based on which the rate of extraction is determined – the amount of useful resources acquired over a unit of time: a day, a month or a year – and due to this, it is a basis for con- ducting and accounting for the activity.

Is open-pit mining worth it? ›

What are the advantages of open pit mining? One of the several advantages of open-pit mining are the powerful trucks and shovels which can be used to move large volumes of rock — the restrictions on size are not as severe as with underground mining.

What are the stages of open cast mining? ›

The total pit development and production activities include drilling, blasting, excavation, loading and transportation of broken ore (Fig.

Why is open-pit mining banned? ›

One of the primary reasons for the ban on open-pit mining is its irreversible damage to ecosystems. The excavation of a single pit can decimate vast swathes of habitat, with the displaced earth destroying flora and fauna.

Why is open-pit mining bad? ›

Open-pit mining is one of the most destructive mining methods because it requires extensive vegetation, topsoil, and rock removal to extract the ore deposits. It also produces a large amount of waste and has by-products that can adversely affect air and water quality.

How expensive is open-pit mining? ›

- Open-Pit Mining: Open-pit mining is a relatively low-cost mining method where the ore is extracted from the surface. The costs typically range from $2 to $10 per ton of ore.

What are the negative effects of open cast mining? ›

Open-cast mining changes geological, hydrological and geotechnical conditions. It influences the existing ecological system and landscape. The dust and noise affect not only the atmosphere and soil, but also the whole human living space in the exploited territories.

Do open pit mines get filled in? ›

Open-pit mines are typically worked until either the mineral resource is exhausted, or an increasing ratio of overburden to ore makes further mining uneconomic. After open-pit mines are closed, they are sometimes converted to landfills for disposal of solid waste.

What are the advantages and disadvantages of open pit mining? ›

1.1 Features, technical and economic indicators of open pit development
AdvantagesDisadvantages
High production rate (essentially unlimited, although small surface mines also possible)Limited by stripping ratio
Lowest cost along with open cast miningHigh capital investment associated with large equipment
9 more rows
Feb 17, 2021

What is the conclusion of open pit mining? ›

In conclusion, open pit mining, while an efficient method of mineral extraction, comes with a heavy environmental cost. Its detrimental impacts on landscapes, rivers, and ecosystems underscore the need for more sustainable and less harmful mining practices.

How deep are open cast mines? ›

Open-Pit mining is used for less complex, usually larger, mineral deposits which occur near the Earth's surface (typically less than 1km deep). This involves excavation of the mineral and the overlying material (known as 'overburden'). It is generally cheaper than underground mining.

Do open-pit mines get filled back in? ›

Yes, open-pit mines are often filled back in as part of the reclamation process after mining operations cease.

Why is open-pit mining so devastating? ›

Open pit mining is devastating to the environment because it completely removes any available topsoil, leading to soil erosion and loss of fertile land for agriculture. Additionally, open pit mining exposes dangerous chemicals buried in the earth's crust, which can contaminate nearby water sources and harm ecosystems.

Where is open-pit mining most common? ›

As you can see from this list, most of the US largest open pit mines in the U.S. are located in the state of Nevada and Arizona, where there are large deposits of gold and copper-molybdenum.

What is open-pit vs underground mining? ›

Open-cut mining is also a faster option, which can be beneficial for operations with tight production schedules. Underground mining is more suitable for extracting resources that are deep beneath the surface, where open-cut mining is not possible.

References

Top Articles
Latest Posts
Article information

Author: Tish Haag

Last Updated:

Views: 6523

Rating: 4.7 / 5 (47 voted)

Reviews: 86% of readers found this page helpful

Author information

Name: Tish Haag

Birthday: 1999-11-18

Address: 30256 Tara Expressway, Kutchburgh, VT 92892-0078

Phone: +4215847628708

Job: Internal Consulting Engineer

Hobby: Roller skating, Roller skating, Kayaking, Flying, Graffiti, Ghost hunting, scrapbook

Introduction: My name is Tish Haag, I am a excited, delightful, curious, beautiful, agreeable, enchanting, fancy person who loves writing and wants to share my knowledge and understanding with you.